第一步.開(kāi)機(jī)檢查：

The first step. Boot check:

水源：充足穩(wěn)定的清潔水

Water : sufficient and stable clean water

氣源：干燥穩(wěn)定的壓縮空氣，總氣壓不低于6.5bar; (壓力不足時(shí)，可能導(dǎo)致氣動(dòng)執(zhí)行元件工作不正常，從而產(chǎn)生次品或廢品,,嚴(yán)重時(shí)會(huì)導(dǎo)致竄料；壓力過(guò)大時(shí)，可引發(fā)氣動(dòng)元件的損壞)

Air source: dry and stable compressed air, the total air pressure is not less than 6.5bar; (When the pressure is insufficient, the pneumatic actuator may not work properly, resulting in defective products or waste products. In severe cases, it may cause dip; when the pressure is too high Can cause damage to pneumatic components)

電源：電源開(kāi)關(guān)打開(kāi)

Power: Power switch is on

垃圾桶以及廢水桶擺放好

Garbage cans and waste water buckets are placed

然后環(huán)繞設(shè)備巡視一周，觀察是否存在異常，如漏水、漏氣、漏膠等；周?chē)欠翊嬖诎踩[患。如發(fā)現(xiàn)異常，及時(shí)查找原因并解決

Then, circumspect the device for one week to observe whether there are any abnormalities, such as water leakage, air leakage, glue leakage, etc.; whether there are safety hazards around.If an abnormality is found, find the cause and solve it in time.

第二步.啟動(dòng)點(diǎn)膠機(jī)

Step 2. Start the dispenser

1. 打開(kāi)電氣柜開(kāi)關(guān)，將開(kāi)關(guān)擰到ON狀態(tài)    

Open the electrical cabinet switch an, screw the switch to the on state

2. 電源指示燈亮起，windows系統(tǒng)啟動(dòng)，  

The power indicator lights up and the windows system starts.

3. 點(diǎn)擊桌面凱偉點(diǎn)膠軟件，此時(shí)手操器與電腦連接成功。

Click on the desktop Kaiwei Dispensing Software, and the Communicator is successfully connected to the computer.

4. 點(diǎn)擊復(fù)位，機(jī)器循環(huán)一定時(shí)間（10分鐘左右）  

Click reset, the machine cycles for a certain time (about 10 minutes)

第三步.計(jì)量標(biāo)定

The third step. Measurement calibration

本產(chǎn)品的工作物料為液體（可流動(dòng)）雙組分聚氨酯，代號(hào)分別為A、B

The working material of this product is liquid (flowable) two-component polyurethane, codenamedA. B

1準(zhǔn)備：電子秤,一次性杯子2個(gè)

preparation: electronic scale, two disposable cup

2. 到維修位置（鑰匙在調(diào)整狀態(tài)），把需要計(jì)量的供料閥從混合腔上拆下來(lái)（擰松三顆螺絲即可）

To the maintenance position (the key is in the adjustment state), remove the supply valve that needs to be metered from the mixing chamber (unscrew the three screws)

3. 現(xiàn)在進(jìn)行A組分計(jì)量標(biāo)定：把A供料閥拆下，清理閥口，不能有異物或結(jié)晶堵住閥口。

Now a component metering calibration: remove the a supply valve, clean the valve port, no foreign matter or crystal blocking the valve port.

4. 手操器F2進(jìn)入標(biāo)定界面，F(xiàn)3切換選擇要標(biāo)定的組分，選擇A組分，電子秤打開(kāi)并清零，用一次性杯子接住閥口，

Communicator F2 enters the calibration interface, F3 switches to select the components to be calibrated, selects the A component, the electronic scale opens and clears, uses the disposable cup to catch the valve port,

按F1開(kāi)始標(biāo)定，觀察界面壓力變化，保證供料壓力與循環(huán)壓力一致(吐料之前壓力為循環(huán)壓力，吐料過(guò)程壓力為供料壓力)，保證公差在0.3bar以?xún)?nèi),

press F1 to start calibration, observe the interface pressure change, and ensure the supply The material pressure is consistent with the circulating pressure (the pressure before the spraying is the circulating pressure, the pressure during the pouring process is the feeding pressure), and the tolerance is within 0.3 bar. 

如果大于0.3bar 則要通過(guò)調(diào)整循環(huán)閥及供料閥調(diào)節(jié)器，調(diào)至兩者壓力公差在0.3bar范圍之內(nèi)，

If it is greater than 0.3 bar, the adjusting valve and the supply valve regulator are adjusted. To the pressure tolerance of the two is within the range of 0.3 bar

此時(shí)按F2鍵進(jìn)行修改，將原料計(jì)量后實(shí)際重量，輸入至手操器實(shí)際重量一欄，確定后重新計(jì)量，通過(guò)計(jì)量標(biāo)定，實(shí)際重量與理論重量公差0.1g，則計(jì)量完成。 

t this time, press the F2 key to modify, the actual weight after the raw material is measured, input to the actual weight of the handheld device, and then re-measure after the determination, through the measurement calibration, the actual weight and theory The weight tolerance is 0.1g, and the measurement is completed.

B 組分計(jì)量標(biāo)定方法與A組分一致

B Component calibration method is consistent with component A

4.裝好供料閥（密封圈處涂抹凡士林）、攪拌棒以及攪拌杯（裝的過(guò)程中密封圈處涂抹凡士林）

Install the supply valve (coating Vaseline at the seal), stir bar and mixing cup (Vaseline is applied to the seal during installation)

然后清洗一次（為了檢查混合頭否裝好，清理混合腔內(nèi)異物)

Then clean once (to check if the mixing head is not installed, clean the foreign matter in the mixing chamber)

第四步．開(kāi)始涂膠工作

The fourth step. Start the glue application work

1、在圖形編輯一欄輸入要點(diǎn)膠的尺寸，然后保存

Enter the size of the point glue in the graphic editing field, save

2、設(shè)置好點(diǎn)膠參數(shù)（涂膠速度、關(guān)膠定時(shí)、開(kāi)關(guān)閥延時(shí)與攪拌軸轉(zhuǎn)速參數(shù)等），參數(shù)通過(guò)工藝計(jì)算以及試驗(yàn)得到

Set the dispensing parameters (gluing speed, rubber timing, on-off valve delay and stirring shaft speed parameters, etc.). The parameters are obtained through process calculation and test.

3、點(diǎn)擊位置設(shè)置，輸入工件點(diǎn)膠起點(diǎn)偏置并保存

Click on the position setting, input the offset point of the workpiece and save it.

4、模擬運(yùn)行：鑰匙在調(diào)整狀態(tài)，按開(kāi)始按鈕（檢查運(yùn)行軌跡與工件尺寸是否吻合）

Simulation running: The key is in the adjustment state, press the start button (check whether the running track matches the workpiece size)

5、如果一致，鑰匙擰到自動(dòng)狀態(tài)，按開(kāi)始按鈕，開(kāi)始涂膠，

If it is consistent, the key is screwed to the automatic state, press the start button, start to apply glue

預(yù)吐料（保證混合腔內(nèi)有足夠混合料）  

pre-spray (ensure that there is enough mixture in the mixing chamber)

涂膠中，

In the glue

完成后及時(shí)進(jìn)行清洗（清洗混合腔內(nèi)多余料，避免在混合腔內(nèi)發(fā)泡），將鑰匙擰到調(diào)整狀態(tài)

clean it in time (clean the excess material in the mixing chamber to avoid Foam in the mixing chamber), screw the key to the adjustment state

同一種工件連續(xù)點(diǎn)膠，直接按開(kāi)始按鈕即可

Continuous dispensing of the same workpiece, press the start button directly

5. 圖形編輯內(nèi)儲(chǔ)存文件（方便下次點(diǎn)同一樣尺寸的工件）

Save the file in the graphic editing (convenient to order the same size of the workpiece next time)

7. DXF 文件導(dǎo)入（需要在圖形中確定一紅點(diǎn)作為點(diǎn)膠起始點(diǎn)）

Dxf file import (need to determine a red dot in the graph as the starting point of the glue)

8. 點(diǎn)擊打開(kāi)，選擇文件進(jìn)行確定，導(dǎo)入，圖形導(dǎo)入成功

Click Open, select the file to confirm, import, and the graphic import is successful.

（點(diǎn)膠方法同上）

(The dispensing method is the same as above)

間隔過(guò)程需擰到待機(jī)狀態(tài)

Interval process needs to be screwed to standby

第五步．關(guān)機(jī)維護(hù)

Step 5. Shutdown maintenance

工件結(jié)束之后混合頭保養(yǎng)：

Mixing head maintenance after the end of the workpiece:

1、到維修位置，拆下攪拌杯和攪拌棒，拿掉O型圈，放入專(zhuān)用清潔劑浸泡

To the maintenance position, remove the mixing cup and the stirring rod, remove the o-ring, and put in a special cleaning agent to soak.

2、清理混合腔（用蘸有清洗劑的無(wú)塵布放入混合腔10分鐘左右，清理干凈）

clean the mixing chamber (use a clean cloth with a cleaning agent into the mixing chamber for about 10 minutes, clean up)

3、拆下B供料閥，清理閥口并涂抹凡士林

Remove the b supply valve, clean the valve port and apply Vaseline

關(guān)閉windows系統(tǒng)，系統(tǒng)關(guān)閉后，把電氣柜開(kāi)關(guān)擰到OFF狀態(tài)

Close the windows system, after the system is turned off, turn the electrical cabinet switch to the OFF state.

以上為點(diǎn)膠機(jī)的整體操作流程，歡迎您隨時(shí)來(lái)公司參觀，謝謝！

The above is the overall operation process of the dispenser, welcome to visit the company at any time, thank you!